3 Ways to Incorporate Ultrasound Into Lubrication Testing

When a bearing lacks proper lubrication, damaging friction can occur. Ultrasound equipment allows inspections to read the decibel (dB) levels of under or over-lubricated bearings and alert maintenance personnel to adjust lubrication as needed. Decibel levels can also indicate when proper lubrication has been achieved (when the dB levels are steady and constant).

3 Ways to Incorporate Ultrasound Into Lubrication Testing

 

 

Choose your path to lubrication efficiency!
No matter what your plant’s circumstances, there are lubrication programs that can improve your facility’s preventive maintenance (PM) practices, including those programs using ultrasound.

Good:

1

1. Lubricate equipment according to manufacturer’s recommendations

2

2. Calculate the proper amount of lubricant needed based on bearing type, bearing size and cavity size.

3

3. Use equipment runtime and operating conditions to determine the proper lubrication frequency schedule.

 

Better:

4

1. While continuing on a time-based lube PM schedule, implement ultrasound instruments for more precise lubrication

5

2. Use ultrasound equipment to let maintenance workers know when to stop applying lubricant

6

3. Usage of ultrasound instruments may also lead to the discovery of other problems

Best:

7

1. Combine ultrasound equipment with data collection to compile and compare the recorded history of both decibel levels and sound files

8

2. Use ultrasound equipment to establish baseline and alarm levels and lubricate equipment once a data point reaches the low alarm or lack of lubrication condition

There are ultrasound instruments available for whatever stage your lubrication program may be in.

From high-end instruments that store data, trend, set baselines and alarm levels, to more cost effective and easier to use instruments that lubricators can use to let them know when they have applied enough grease, an option is available that allows any plant to benefit from ultrasound assisted lubrication solutions.

Check for example UE Systems instruments for ultrasound assisted lubrication: the Ultraprobe 201 Grease Caddy and the Ultraprobe 401 Digital Grease Caddy Pro .

 

 

 

Applications | 26.2.2019

Latest articles

Implementing RCM? 5 Mistakes You Need to Avoid

If you are considering to employ  RCM analysis  at your facility, it means you have recognized the need for a change in your maintenance strategies. Reliability-centered maintenance is an excellent way to keep your plant or machinery up and running by helping you choose the optimal maintenance strategy for all of your important assets. 

Cmms | 19.3.2019

Wärtsilä successfully tests remote guidance service capabilities

Technology group Wärtsilä has successfully tested its remote guidance service, thereby creating an entirely new dimension in vessel repair and maintenance operations.

Applications | 15.3.2019

Save Energy in Steam and Condensate Systems

The oldest paper mill still operating in Germany detects defective steam traps with digital ultrasonic testing technology

Partner Articles | 15.3.2019

Developing the Leadership Mindset: Set your Mind, Manage your Destiny

In the time it takes you to read this article, I hope to forever change how you think and act. A lofty goal for 1,638 words, right? No pressure. How is this possible? By helping you to develop an unbreakable perspective that is the key source of success for modern leaders.  Whoever you are, whatever your situation, you will benefit from this powerful mindset. 1,574 words to go; let’s get started. 

Asset Management | 15.3.2019

Digital Line of Sight

Will a Digital Twin Become a Key Element of Your Digitalization Strategy to Reduce Risk and Enable Operational Excellence?

R&D | 14.3.2019

Tips on How to Accelerate the Circular Economy

Do you know how to design a circular economy plant? Planning to acquire one? Save money by avoiding pitfalls.

HSE | 13.3.2019

Maintenance: A Necessary and Important Function in the Future

Euromaintenance 2016 will take place in Athens at the end of May. It is the ideal moment to reflect on maintenance in a European context. Euromaintenance is known as the summit for all involved in maintenance across Europe, it’s the place to be. The conference, with the support of the EFNMS, is the only commercially independent conference covering the topics we deal with in the maintenance world.

EFNMS | 20.5.2016